Choosing the best stick packing machine for packaging sugar, coffee, and drink powders is a critical step for any medium-scale production line looking to increase efficiency, accuracy, and output quality. Whether you produce white sugar sticks, 3-in-1 instant coffee, drink powders, or functional nutrition sachets, the right equipment improves speed, consistency, and long-term manufacturing costs.
This guide explains what type of stick packing machine you should choose, why medium-scale factories have different needs from small or large facilities, and offers a comparison of the 7 best options.
What Is a Stick Packing Machine?
A stick packing machine is an automatic vertical form-fill-seal (VFFS) system designed to dose powder, granules, or liquid into narrow stick-style sachets. These sachets are commonly used for:
instant coffee, 2-in-1 and 3-in-1 blends
ground coffee powder
white sugar and brown sugar
energy drink powders
probiotics and nutritional supplements
Medium-scale producers typically look for 4–8 lane machines, balancing speed and cost while keeping high accuracy.
If you want to understand how stick pack systems work in more detail, you can review our internal guide here:
➡️ Powder Stick Packing Machines
Why Medium-Scale Production Needs a Different Machine
Medium-scale factories usually handle order volumes of 30,000–150,000 sticks/day. This means your machine must offer:
stable speed between 120–360 sticks/min
multi-lane efficiency (4–8 lanes)
high dosing accuracy for sugar, coffee, and fine powders
easy recipe switching for different SKUs
reliable sealing, essential for coffee aroma retention
Small machines are too slow, and industrial 12-lane systems may be too costly or oversized.
Thus, choosing the right model depends on your SKUs and production volume.
Top 7 Stick Packing Machine Options for Medium-Scale Lines
1. 4-Lane Stick Packing Machine (For Sugar & Coffee Powders)
Best for companies starting to scale.
Ideal for:
white sugar stick pack packaging machines
ground coffee
drink mix powders
Speed: 120–160 sticks/min
Features: compact size, accurate auger or volumetric dosing, low maintenance.
2. 6-Lane Stick Packing Machine (Most Popular for Coffee Mix)
This is the best balance between speed and cost.
Perfect for:
3-in-1 instant coffee mix stick pack packaging machines
2-in-1 instant coffee mix stick pack packaging machines
Speed: 180–240 sticks/min
Why choose it: energy-efficient, high stability, good for continuous 12–16 hour shifts.
3. 8-Lane Stick Packing Machine (High Output Model)
For medium-scale factories with high daily throughput.
Best for:
coffee stick pack packaging machines
sugar stick packs
milk tea or drink powder manufacturers
Speed: 260–360 sticks/min
Benefit: maximizes output without needing a 12-lane industrial system.
4. Servo-Augered Stick Packing Machine (For Ultra-Fine Powders)
If your product is fine, dusty, or flow-challenged, servo auger control ensures accuracy.
Suitable for:
protein powders
probiotics
health supplement blends
Accuracy: ±1–2%
This model reduces product waste and maintains consistent stick weight.
5. Multi-Function Stick Packing Machine (Sugar + Coffee + Nutrients)
If you pack more than one type of product, this is your solution.
Benefits:
change recipes in seconds
multiple dosing systems compatible (volumetric, auger, screw)
ideal for mixed powder portfolios
6. Ground Coffee Stick Pack Packaging Machines
Specialized for coffee granularity, aroma retention, and nitrogen flushing.
Designed for:
medium-scale coffee roasting plants
private-label instant coffee brands
co-packing companies
Features: aroma-protect sealing, optional gas flushing, anti-static treatment.
7. Integrated Stick Pack + Counting + Cartoning Line
If you want automation beyond filling, choose a turnkey line that includes:
stick pack machine
automatic counting
cartoning / sachet boxing
Reduces labor cost by 60–80% and eliminates handling errors.
For turnkey nutraceutical packing lines, check our dedicated solution page:
➡️ Nutraceutical Stick Pack Packaging Solution
How to Choose the Best Stick Packing Machine (Expert Checklist)
1. Know Your Product Type
Different powders require different dosing systems:
Auger → coffee, 3-in-1, fine drink powders
Volumetric cups → sugar, granules
Screw dosing → nutritional powders
2. Confirm Your Required Speed
Match lanes to your output target:
4 lane → small to medium output
6 lane → standard commercial output
8 lane → large medium-scale output
3. Check Packaging Material Compatibility
Ensure your machine works with:
PET/AL/PE
paper-laminated eco film
heat-sealable film
4. Look for Stable Sealing Quality
Especially important for coffee aroma and sugar moisture protection.
5. Evaluate After-Sales Support
Choose a manufacturer that provides:
remote debugging
24/7 engineering response
spare parts available worldwide
Why BURGEN Machine Is a Top Choice for Medium-Scale Stick Pack Production
BURGEN Machine offers a full range of 4–8 lane stick packing machines trusted by food, coffee, and supplement manufacturers in 50+ countries.
Key advantages:
15+ years industry experience
CE-certified machines
Smart HMI + recipe storage
Accurate dosing from 1–20g
Compatible with 2-in-1 / 3-in-1 coffee mixes
Free customization for stick width & length
You can request a free proposal anytime.
Conclusion: Which Stick Packing Machine Is Best?
For most medium-scale producers, the 6-lane stick packing machine offers the best combination of:
speed
accuracy
cost performance
versatility
But for very high-demand lines, an 8-lane system offers higher ROI.
