A stick pack machine is a vertical form‑fill‑seal (VFFS) system engineered to produce slim, single‑serve sachets—“sticks.” From a flat roll of film, the machine forms narrow tubes, precisely doses product, then seals and cuts to length. Configurations include single‑lane for smaller runs and multi‑lane stick packing machines (4–12 lanes) for high throughput.

Modern systems handle three product families:

• Powders (e.g., coffee, protein, oral rehydration salts) using servo‑driven screw fillers → the classic powder stick pack packaging machine.

• Granules (e.g., white sugar, salt, tea) using volumetric cup fillers.

• Liquids & gels (e.g., ketchup, isotonic energy gel, syrups) using piston or ceramic pumps → a liquid stick pack packaging machine.

Typical performance ranges are up to ~70 sticks/lane/min, 1–12 lanes, dose accuracy around ±0.2 g (powder) and ±1% (liquid), with options like easy‑tear notches, perforations, and date coding.
Need help choosing a configuration?

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Stick packs deliver measurable gains across operations:

• Higher throughput at lower footprint: A multi‑lane stick pack packaging machine (e.g., 6–12 lanes) multiplies output without multiplying operators or floor space.

• Material savings: Narrow sticks reduce film usage vs. pillow bags—lower packaging cost per dose.

• Precision & compliance: Servo dosing (powder ±0.1 g; liquid ±0.5%) improves yield, label accuracy, and audit readiness for pharma & nutraceuticals.

• Shelf appeal & portability: Slim profile drives trial, convenience, and e‑commerce friendliness.

• Fast changeovers: Quick‑release hoppers and tool‑less parts cut cleaning/recipe swap‑over to minutes, raising OEE and speeding SKU rotations.

• Line integration: Seamless handoff to cartoning, case packing, and labeling simplifies downstream automation and traceability.

Curious about ROI for your products (coffee/sugar/3‑in‑1 drinks/pharma)? WhatsApp: +86 183 4440 8617 or send us the form to get a data‑backed estimate

Adoption is strongest where single‑dose, portability, and hygiene matter:

• Food & Beverage: coffee, ground coffee, 2‑in‑1 / 3‑in‑1 instant coffee mix, sugar, seasonings, lemon juice, ketchup (popular coffee/sugar/ketchup stick pack packaging machines).

• Nutraceuticals & Sports: protein, collagen, electrolytes, isotonic energy gels, vitamins—dose control and convenience drive repeat purchases.

• Pharmaceuticals: pharmaceutical stick pack packaging machines fill acetaminophen/paracetamol powder, ORS, enzymes—supporting accuracy, tamper evidence, and patient adherence.

• Cosmetics & Personal Care: samples and travel sizes (serums, gels, oils) benefit from premium easy‑open, easy‑dispense formats.

Want benchmarks from your segment? WhatsApp: +86 183 4440 8617 or fill in the form for industry‑specific cases.

• Pharmaceutical: precision micro‑dosing, batch/serialization data capture, hygienic design, optional CIP/SIP (liquids), and validation support—key for GMP. Single doses improve adherence and reduce cross‑contamination risks.

• Food & Beverage: high speed with multi‑lane stick packing machines, nitrogen options for freshness, portion control that reduces consumer wastage, and robust sealing for syrups/sauces.

• Cosmetics: accurate low‑volume fills for viscous products, premium finishing (laser score, rounded corners), and sampling that accelerates product trial.

Need a compliance‑ready URS proposal? WhatsApp: +86 183 4440 8617 or submit the form for a spec‑matched solution

Yes—with the right film and sealing setup. Paper‑based laminates, bio‑based/compostable films, and recyclable monomaterials often require:

• Adjusted sealing windows (temperature/pressure/dwell) and sometimes new jaw profiles to avoid film scorching or weak seals.

• Optional sealing technologies (e.g., ultrasonic or dual‑stage) for lower‑temperature sealability.

• Barrier trade‑offs: oxygen/moisture barriers differ vs. conventional laminates—shelf‑life should be validated per SKU.

• Static and web control: compostables can behave differently; options like static elimination and servo web correction keep registration and stick geometry precise.

Send your film spec for a test plan. WhatsApp: +86 183 4440 8617 or use the form to book material trials

Leak prevention is a mix of design and control:

• Fin or lap vertical back‑seal plus robust top/bottom transverse seals with independent lane temperature control.

• Dual/secondary sealing (pre‑seal + final seal) to improve hermeticity—great for liquids (e.g., ketchup stick pack packaging machines) and fine powders.

• Cooling bars for seal set‑off and appearance; texture patterns to expel entrapped air.

• Ultrasonic sealing (option‑dependent) aids lower‑temp materials and challenging laminates.

• In‑process QA: seal load monitoring, vision checks, optional leak detection.

We can recommend the right sealing stack for your film and SKU. WhatsApp: +86 183 4440 8617 or send the form with product details.

Easy‑open features are integrated at the forming and cutting stations:

• Tear notches placed at top/side, aligned with print marks for consistent user experience.

• Micro‑perforations or score lines (mechanical or laser) to guide straight tearing without fiber pull‑out on paper/eco films.

• Independent punch per lane ensures precision at high speed; dedicated knives maintain clean edges and repeatability.

• Rounded corners / shaped sticks (when film and forming set support it) for premium look and safety.

Share your artwork/structure; we’ll validate notch and score specs. WhatsApp: +86 183 4440 8617 or fill the form to review drawings.

Most category leaders offer 1–12 lanes. The right lane count depends on:

• Stick width & web width (e.g., 17–50 mm sticks; common web widths 480/700/900 mm+).

• Product rheology (powder flow, liquid viscosity) and target output (sticks/min).

• Changeover frequency: more lanes maximize throughput; fewer lanes can simplify format changes.

As a rule of thumb, expect 30–90 sticks per lane per minute depending on product and film. We’ll help balance throughput vs. flexibility. WhatsApp: +86 183 4440 8617 or send the form for a capacity model.

Build a simple, disciplined plan:

• Daily: wipe product contact parts; check seal jaws for residue; verify temperatures, air, and vacuum; empty dust collection (powders).

• Per shift / Weekly: inspect knives and perforation tools; clean forming sets; check drive belts and film tracking; verify lane‑by‑lane temperatures.

• Monthly/Quarterly: calibrate dosing (load cells/weights); service pumps/screws/cups; lubricate per OEM schedule; review wear items (seals, bearings); update PLC/HMI if required.

• Hygiene: use quick‑release hoppers/tool‑less assemblies for fast cleanup; consider CIP/SIP for liquid paths in pharmaceutical and nutraceutical SKUs.

• Spare parts & training: stock critical spares (knives, heaters, sensors) and train operators on cleaning, changeovers, alarms, and basic diagnostics.

Want a maintenance checklist tailored to powder stick pack packaging machines or liquid stick pack packaging machines? WhatsApp: +86 183 4440 8617 or submit the form to receive a printable SOP kit