Introduction to Stick Pack Machine
In today’s fast-paced markets, flexible portion packaging drives both branding and convenience. As demand grows in the United States and Europe, manufacturers turn to high-precision stick pack machines to deliver consistent, hygienic sachets for powders, liquids, and granular products. At BURGEN Machine, we leverage over 15 years of design experience to engineer stick pack filling machines that combine speed with accuracy—ensuring your brand stands out on retail shelves while meeting strict food-grade and pharmaceutical standards.
How Stick Pack Machines Work
A stick pack machine automates the entire process of forming, filling, and sealing narrow sachets from roll stock film. Key stages include:
Film Unwind & Registration: Advanced servo motors maintain tension and precise film alignment.
Forming: A forming shoulder shapes the film into a continuous tube.
Longitudinal Sealing: Heated sealing bars create the vertical seal at machine-controlled temperatures.
Product Dispensing: Our stick pack filling machine delivers exact portions via volumetric or auger fillers—critical for consistent dosing in nutritional supplements or coffee blends.
Cross Sealing & Cutting: Intermittent sealing heads crimp and cut individual sticks at up to 200 packs per minute.
Discharge: Finished stick packs packaging exit via a gentle conveyor for collection or inline cartoning.
By integrating state-of-the-art sachet filling equipment and real-time film tracking, BURGEN’s systems minimize waste and downtime.
Key Components & Technology
Our stick packaging machines feature:
PLC & HMI Controls: User-friendly touchscreens allow operators to switch recipes in seconds.
Servo-Driven Film Handling: Ensures precise registration even at high speeds.
Multi-Head Filling Systems: Ideal for products requiring simultaneous dosing, such as multi-component food mixes.
Sanitary Design: Tool-free access and stainless-steel construction simplify cleaning and CIP cycles.
Integrated In-Line Checkweighers: Detect under- or over-filled sachets, with automatic rejection.
These innovations position BURGEN Machine at the forefront of sachet packaging machine technology.
Advantages of BURGEN Stick Pack Filling Machine
Choosing BURGEN’s solutions delivers measurable ROI:
High Throughput: Up to 12,000 stick packs per hour, reducing labor costs.
Precision Dosing: ±0.5% accuracy on powders and liquids, courtesy of our advanced sachet filling equipment.
Versatility: Rapid changeover between stick packs packaging formats—from 3 g sugar sticks to 20 mL liquid sticks—in under 10 minutes.
Minimal Waste: Intelligent film tracking and tension controls cut material usage by up to 8%.
Compliance-Ready: Full GMP compliance, with FDA-approved contact parts and optional CIP modules.
Applications Across Industries
BURGEN stick packaging machines support a wide range of sectors:
Food & Beverage: Instant coffee, sugar, sauces, and juice concentrates.
Nutritional Supplements: Protein powders, vitamin blends, and herbal extracts.
Pharmaceuticals: Oral powders, effervescent granules, and single-dose medications.
Cosmetics & Personal Care: Facial masks, peptide serums, and bath salts.
Whether you need a sachet packaging machine for granular, powder, or liquid products, our stick pack filling machine portfolio adapts to diverse production needs.
Quality Assurance & Maintenance
Reliability underpins every BURGEN installation. We uphold E-E-A-T principles by:
Expert Support: Our global service network provides certified technicians for on-site commissioning and preventive maintenance.
Rigorous Testing: Each stick pack machine undergoes a 72-hour factory acceptance test with customer-specific recipes.
Spare Parts Program: A dedicated warehouse in North America and Europe ensures critical sachet filling equipment components ship within 24 hours.
Comprehensive Training: On-site and remote operator training to maximize uptime and product safety.
Conclusion & Next Steps
For U.S. and European manufacturers seeking to elevate their stick packs packaging, BURGEN Machine delivers proven expertise, reliable sachet packaging machine solutions, and unmatched after-sales support.
Contact our engineering team today for a personalized consultation and discover how our stick pack machine technology can streamline your production and enhance brand value.
